Roto Cone Vacuum
Dryer is suitable for drying of materials which cannot
resist high temperature, materials which are easily oxidized, volatile materials which
should be retrieved, materials that are strong irritants and poisonous in nature. The
Roto Cone
Dryer with improved technology integrates during operation
under vacuum. The
Roto Cone
Dryer facilitates enhanced drying efficiency, low temperature
operation and
economy of process by total solvent recovery. It helps cGMP base
working by achieving
optimum dust control, while offering advantages of efficient charging and discharging of
materials.
The drying unit equipped with lump breakers initially breaks large
lumps and
subsequently powders them (in a single cone). The rotary action of the
dryer
together
with mechanical action of the breakers cuts down drying time and gives
a lump-free
product.
Advantages :
• Reduces drying time
• Eliminates need for re-drying
of lumps
• Handling and exposure of final product is avoided
• Gives
uniform size dry product. System can process crystalline or amorphous powders which are
prone to lumps
• Easy to clean internal surface ensures purity of product .
Optimum and continuous vacuum maintenance during process
• Uniform material
shuffling over the heated contact surface of the cone.
Salient Features / MOC (in GMP Model) :
• Inner shelVCone and contact parts in
SS 316.
• Stearn/HW water Jacket in SS 304.
• Insulation with jacket in
SS 304.
• Cyclone separator in SS 316.
• Condenser (shell & tube) and
Receiver in SS304
• Butterfly valve (SS316) at discharge port with dummy and hand
wheel.
• Stand and Structure in SS 304/MS with SS304 cladding. Drive unit enclosed
with SS304 Covers.
• Dry Mechanical Seal for vacuum side.
• Dry
Mechanical Seal for Waterside.
• FLP Motor & FLP Control panel enclosed in SS304
panel.
• Digital Temperature Indicators (FLP) at Hot Water inlet and outlet.
• Digital Temperature Indicator (FLP) and Dial Vacuum Gauge in vapor line.
•
Digital Temperature Controller (FLP) with Pneumatic Valve at Hot water inlet.
•
Provision for Nitrogen purgingNacuum release with interlocking to isolation valve.
• Temperature and Vacuum Gauges (Dial Type) on Cone.
• Safety Guard/railing
telescopic type with limit switch (FLP) with interlocking.
• Drain plug and safety
valve on HW/Steam Jacket.
• Pulse jet type dust filter is provided in side the
cone.
• Positioning wheel /inching button for cone.
Drive:
• Gear Box & Motor Direct Coupled and Gear
Box to Cone Drive shaft Bull
Gear-Pinion Gear Drive.
• Extended shaft (drive side) so that drive unit can be
kept in service zone (d required).
• Vacuum loading system of wet material into
the Cone.
Finish :
• Internal 320 grit mirror polish and outer 180 grit mat finish.
Optionals :
• VFD for Drive Motor with RPM indicator.
• Condenser
and Receiver in SS316 instead of SS304.
• Lump breakers with FLP motor, Mechanical
seals and electrical slipring joint.
• Auto Bin loading mechanism with timer
control and Bins.
• Vacuum pump with FLP motor.
• Hot water system
(steam heated) with tank and circulation pump.
Technical Specification
Model (ACE Brand) |
(RCVD) 15 |
(RCVD) 100 |
(RCVD) 200 |
(RCVD) 300 |
(RCVD) 500 |
(RCVD) 750 |
(RCVD) 1000 |
(RCVD) 1500 |
(RCVD) 2000 |
(RCVD) 3000 |
Total Volume in Ltrs. |
15 |
100 |
200 |
300 |
500 |
750 |
1000 |
1500 |
2000 |
3000 |
Working Volume in Ltrs. |
9 |
60 |
120 |
180 |
300 |
450 |
600 |
900 |
1200 |
1900 |
Capacity in Kg (max) |
5 |
30 |
75 |
100 |
175 |
250 |
350 |
500 |
700 |
1050 |
RPM |
6 |
6 |
6 |
6 |
6 |
6 |
6 |
6 |
6 |
8 |
Heat transfer area in m 2
|
0.5 |
3.5 |
4.2 |
5 |
6 |
7 |
8 |
9.5 |
11 |
13.3 |
Cyclone Separator in Ltrs |
1 |
5 |
7 |
10 |
15 |
20 |
25 |
30 |
40 |
100 |
Condenser in m 2
|
0.1 |
0.5 |
0.75 |
1 |
1.5 |
2 |
2.5 |
3 |
4 |
8 |
Receiver in Ltrs. |
3 |
20 |
40 |
50 |
75 |
100 |
150 |
200 |
250 |
300 |
Charging Ht in mm |
700 |
1350 |
1500 |
1650 |
1800 |
2000 |
2300 |
2500 |
2650 |
3685 |
Discharging Ht in mm |
300 |
600 |
650 |
650 |
700 |
650 |
750 |
750 |
750 |
850 |
Charging Size in mm |
.150 |
.250 |
.300 |
.300 |
.350 |
.400 |
.400 |
.450 |
.500 |
.500 |
Discharging Size in mm |
.75 |
.125 |
.150 |
.150 |
.175 |
.200 |
.200 |
.225 |
.250 |
.300 |
Gear Box |
2" |
2.5" |
3" |
3" |
4" |
4" |
5" |
6" |
7" |
8" |
Main drive motor |
0.5 HP |
2 HP |
3 HP |
3 HP |
5 HP |
5 HP |
7.5 HP |
7.5 HP |
10 HP |
12.5 HP |
Lump Breaker motor |
-- |
-- |
-- |
0.25 HP |
0.25 HP |
0.5 HP |
0.5 HP |
0.5 HP |
1 HP |
1 HP |
Design Temp : 200 0C, Testing : Vacuum side Full vacuum upto
750 mm of Hg & Steam / Hot water jacket side 5 Kgs/Cm 2 pressure test.
Over All Dimensions (Approximately) :
|
Length in mm (with Cyclone) |
850 |
1600 |
1850 |
2050 |
2250 |
2700 |
3000 |
3250 |
3600 |
3969 |
Length in mm (with Cyclone, Condenser & Receiver ) |
1100 |
2000 |
2250 |
2500 |
2750 |
3200 |
3600 |
4000 |
4500 |
4200 |
Width in mm (with Safety Guards) |
550 |
1200 |
1300 |
1450 |
1600 |
1800 |
2100 |
2350 |
2600 |
3000 |
Height in mm |
750 |
1600 |
1775 |
1900 |
2000 |
2350 |
2600 |
2850 |
3000 |
3685 |
Weight in Kg (Aprox) |
400 |
800 |
900 |
1000 |
1200 |
1600 |
2000 |
2500 |
3200 |
3800 |
Cross Section Of RCVD