Roto Cone Vacuum
Dryer is suitable for drying of materials which cannot
resist high temperature, materials which are easily oxidized, volatile materials which
should be retrieved, materials that are strong irritants and poisonous in nature. The
Roto Cone
Dryer with improved technology integrates during operation
under vacuum. The
Roto Cone
Dryer facilitates enhanced drying efficiency, low temperature
operation and
economy of process by total solvent recovery. It helps cGMP base
working by achieving
optimum dust control, while offering advantages of efficient charging and discharging of
materials.
The drying unit equipped with lump breakers initially breaks large
lumps and
subsequently powders them (in a single cone). The rotary action of the
dryer
together
with mechanical action of the breakers cuts down drying time and gives
a lump-free
product.
Ace Industries (India) Pvt. Ltd. is a leading Manufacturer, Supplier, Provider, and Exporter of Rotocone Vacuum Dryer in
Mumbai, Navi Mumbai, Thane, and India. Designed for efficient drying of heat-sensitive materials, this vacuum dryer
ensures uniform drying while maintaining product integrity. With advanced technology and superior craftsmanship, our
Rotocone Vacuum Dryer is ideal for pharmaceutical, chemical, and food industries, offering high performance and
reliability.
- +91 8169061250/ +91 9137581700
-
Rotocone Vacuum Dryer (RCVD)
Rotocone Vacuum Dryer (RCVD)
Advantages :
• Reduces drying time• Eliminates need for re-drying of lumps
• Handling and exposure of final product is avoided
• Gives uniform size dry product. System can process crystalline or amorphous powders which are prone to lumps
• Easy to clean internal surface ensures purity of product . Optimum and continuous vacuum maintenance during process
• Uniform material shuffling over the heated contact surface of the cone.
Salient Features / MOC (in GMP Model) :
• Inner shelVCone and contact parts in SS 316.• Stearn/HW water Jacket in SS 304.
• Insulation with jacket in SS 304.
• Cyclone separator in SS 316.
• Condenser (shell & tube) and Receiver in SS304
• Butterfly valve (SS316) at discharge port with dummy and hand wheel.
• Stand and Structure in SS 304/MS with SS304 cladding. Drive unit enclosed with SS304 Covers.
• Dry Mechanical Seal for vacuum side.
• Dry Mechanical Seal for Waterside.
• FLP Motor & FLP Control panel enclosed in SS304 panel.
• Digital Temperature Indicators (FLP) at Hot Water inlet and outlet.
• Digital Temperature Indicator (FLP) and Dial Vacuum Gauge in vapor line.
• Digital Temperature Controller (FLP) with Pneumatic Valve at Hot water inlet.
• Provision for Nitrogen purgingNacuum release with interlocking to isolation valve.
• Temperature and Vacuum Gauges (Dial Type) on Cone.
• Safety Guard/railing telescopic type with limit switch (FLP) with interlocking.
• Drain plug and safety valve on HW/Steam Jacket.
• Pulse jet type dust filter is provided in side the cone.
• Positioning wheel /inching button for cone.
Drive:
• Gear Box & Motor Direct Coupled and Gear Box to Cone Drive shaft Bull Gear-Pinion Gear Drive.• Extended shaft (drive side) so that drive unit can be kept in service zone (d required).
• Vacuum loading system of wet material into the Cone.
Finish :
• Internal 320 grit mirror polish and outer 180 grit mat finish.Optionals :
• VFD for Drive Motor with RPM indicator.• Condenser and Receiver in SS316 instead of SS304.
• Lump breakers with FLP motor, Mechanical seals and electrical slipring joint.
• Auto Bin loading mechanism with timer control and Bins.
• Vacuum pump with FLP motor.
• Hot water system (steam heated) with tank and circulation pump.
Technical Specification
| Model (ACE Brand) | (RCVD) 15 | (RCVD) 100 | (RCVD) 200 | (RCVD) 300 | (RCVD) 500 | (RCVD) 750 | (RCVD) 1000 | (RCVD) 1500 | (RCVD) 2000 | (RCVD) 3000 |
|---|---|---|---|---|---|---|---|---|---|---|
| Total Volume in Ltrs. | 15 | 100 | 200 | 300 | 500 | 750 | 1000 | 1500 | 2000 | 3000 |
| Working Volume in Ltrs. | 9 | 60 | 120 | 180 | 300 | 450 | 600 | 900 | 1200 | 1900 |
| Capacity in Kg (max) | 5 | 30 | 75 | 100 | 175 | 250 | 350 | 500 | 700 | 1050 |
| RPM | 6 | 6 | 6 | 6 | 6 | 6 | 6 | 6 | 6 | 8 |
| Heat transfer area in m 2 | 0.5 | 3.5 | 4.2 | 5 | 6 | 7 | 8 | 9.5 | 11 | 13.3 |
| Cyclone Separator in Ltrs | 1 | 5 | 7 | 10 | 15 | 20 | 25 | 30 | 40 | 100 |
| Condenser in m 2 | 0.1 | 0.5 | 0.75 | 1 | 1.5 | 2 | 2.5 | 3 | 4 | 8 |
| Receiver in Ltrs. | 3 | 20 | 40 | 50 | 75 | 100 | 150 | 200 | 250 | 300 |
| Charging Ht in mm | 700 | 1350 | 1500 | 1650 | 1800 | 2000 | 2300 | 2500 | 2650 | 3685 |
| Discharging Ht in mm | 300 | 600 | 650 | 650 | 700 | 650 | 750 | 750 | 750 | 850 |
| Charging Size in mm | .150 | .250 | .300 | .300 | .350 | .400 | .400 | .450 | .500 | .500 |
| Discharging Size in mm | .75 | .125 | .150 | .150 | .175 | .200 | .200 | .225 | .250 | .300 |
| Gear Box | 2" | 2.5" | 3" | 3" | 4" | 4" | 5" | 6" | 7" | 8" |
| Main drive motor | 0.5 HP | 2 HP | 3 HP | 3 HP | 5 HP | 5 HP | 7.5 HP | 7.5 HP | 10 HP | 12.5 HP |
| Lump Breaker motor | -- | -- | -- | 0.25 HP | 0.25 HP | 0.5 HP | 0.5 HP | 0.5 HP | 1 HP | 1 HP |
Design Temp : 200 0C, Testing : Vacuum side Full vacuum upto
750 mm of Hg & Steam / Hot water jacket side 5 Kgs/Cm 2 pressure test.
Over All Dimensions (Approximately) : |
||||||||||
| Length in mm (with Cyclone) | 850 | 1600 | 1850 | 2050 | 2250 | 2700 | 3000 | 3250 | 3600 | 3969 |
| Length in mm (with Cyclone, Condenser & Receiver ) | 1100 | 2000 | 2250 | 2500 | 2750 | 3200 | 3600 | 4000 | 4500 | 4200 |
| Width in mm (with Safety Guards) | 550 | 1200 | 1300 | 1450 | 1600 | 1800 | 2100 | 2350 | 2600 | 3000 |
| Height in mm | 750 | 1600 | 1775 | 1900 | 2000 | 2350 | 2600 | 2850 | 3000 | 3685 |
| Weight in Kg (Aprox) | 400 | 800 | 900 | 1000 | 1200 | 1600 | 2000 | 2500 | 3200 | 3800 |
Cross Section Of RCVD
Head Office
113, Alpine Industrial Estate, Marol Military Road, Andheri (East), Mumbai - 400 059, Maharashtra, India.
Call On
+91 8169061250
+91 9137581700
+91-9322217611
Email Us
